Detcon MCX-32-N1P Instruction Manual

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Model X40-08-N4X, Model X40-32-N4X
Model X40-32-N1P, Model X40-32-N7
Integrated Alarm and Control System
I n t e g r a t e d A l a r m & C o n t r o l S y s t e m
Operator’s Installation and Instruction Manual
Covers all Model X40 Control Systems
January 5, 2015• Document #3672 • Revision 3.4
DETCON, Inc.
4055 Technology Forest Blvd.,
The Woodlands, Texas 77381
Ph.713.559.9200 / Fax 281.298.2868
www.detcon.com
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Summary of Contents

Page 1

Model X40-08-N4X, Model X40-32-N4XModel X40-32-N1P, Model X40-32-N7Integrated Alarm and Control SystemI n t e g r a t e d A l a r m & C o n t r o

Page 2

Model X40Model X40 Instruction Manual Rev. 3.4 Page 4 of 65Alarm Relay Outputs (RL-4)• Alarms can be used to control (fire) annunciating devices or si

Page 3 - Table of Contents

Model X40Model X40 Instruction Manual Rev. 3.4 Page 5 of 65N7 EnclosureThe X40-32-N7 controller is housed in an explosion proof NEMA 7 enclosure for i

Page 4 - Table of Figures

Model X40Model X40 Instruction Manual Rev. 3.4 Page 6 of 65Non-SilenceableThe corresponding alarm LED and relay will remain activated until the cause

Page 5 - List of Tables

Model X40Model X40 Instruction Manual Rev. 3.4 Page 7 of 651.9 Operator InterfaceReference the Menu Flow Chart (Figure 2) to learn how to easily navig

Page 6

Model X40Model X40 Instruction Manual Rev. 3.4 Page 8 of 651.9.1 Magnetic Programming ToolThe magnetic programming tool (Figure 3) is used to operate

Page 7 - 1.0 Introduction

Model X40Model X40 Instruction Manual Rev. 3.4 Page 9 of 65 The ENTER function is used to accept selections in all menu screens and to execute the Re

Page 8 - 1.3 Modbus™ Communication

Model X40Model X40 Instruction Manual Rev. 3.4 Page 10 of 651.10.3 RL4/Alarm Stations GroupHardwired RL4 ModuleRMXX> ‘Status’XX – represents the RL

Page 9

Model X40Model X40 Instruction Manual Rev. 3.4 Page 11 of 65Set Channel AlarmsAll sensors have three alarm settings ALM1 (Alarm 1), ALM2 (Alarm 2) and

Page 10 - 1.6 Enclosure Types

Model X40Model X40 Instruction Manual Rev. 3.4 Page 12 of 651.13 Wireless OptionThe Model X40 controller offers a wireless option that uses Modbus™ te

Page 11 - Model X40

Model X40Model X40 Instruction Manual Rev. 3.4 Page 13 of 652.0 Installation2.1 Safety GuidelinesIf equipment is used in a manner not specified by Det

Page 12 - 1.8 System Operation

Model X40Model X40 Instruction Manual Rev. 3.4 iiThis page left intentionally blankShipping Address: 4055 Technology Forest Blvd., The Woodlands Texas

Page 13 - 1.9 Operator Interface

Model X40Model X40 Instruction Manual Rev. 3.4 Page 14 of 65Figure 6 N1P Controller Mounting and Dimensional View5.75" 8.7"7.5"1.7"

Page 14

Model X40Model X40 Instruction Manual Rev. 3.4 Page 15 of 65RS-485SLAVEA BRS-485 VDCOutAB+RESETDC Comm24VDCDisconnectTerminal BlocksFigure 8 N1P and N

Page 15 - 1.10 Main Display Functions

Model X40Model X40 Instruction Manual Rev. 3.4 Page 16 of 652.3 N4X Enclosure InstallationCAUTIONThe power supply for the X40-08-N4X controller can po

Page 16 - 1.11 Menu Function

Model X40Model X40 Instruction Manual Rev. 3.4 Page 17 of 6517.85"12"16"8.5"8.80"16.75"MountingBracketØ0.31"Figure

Page 17

Model X40Model X40 Instruction Manual Rev. 3.4 Page 18 of 65ChassisLock Washer(Toothed ifon Paint)Circuit GroundConductorProtective EarthConductor fro

Page 18 - 1.13 Wireless Option

Model X40Model X40 Instruction Manual Rev. 3.4 Page 19 of 65at the unit when needed.CAUTIONEquipment and equipment to be electrically connected shall

Page 19 - 2.0 Installation

Model X40Model X40 Instruction Manual Rev. 3.4 Page 20 of 658. If linking the X40 enclosure to an RD-64X remote display unit, connect the unit to the

Page 20

Model X40Model X40 Instruction Manual Rev. 3.4 Page 21 of 652.4 N7 Enclosure InstallationCAUTIONThe X40-32-N7 controller can support up to a maximum o

Page 21 - VDC Out, ‘+’ and ‘–‘

Model X40Model X40 Instruction Manual Rev. 3.4 Page 22 of 65PWRGNDA2B2A1B1SWJ7R8SW1SW2SW3SW4D3 D4 D5 D6MAINSECONDARY11J2J6J51PWRGNDA2B2A1B1SWJ7Figure

Page 22

Model X40Model X40 Instruction Manual Rev. 3.4 Page 23 of 65NOTEProper electrical installation of the wireless radio module assembly is critical forco

Page 23

Model X40Model X40 Instruction Manual Rev. 3.4 iiiTable of Contents1.0 Introduction...

Page 24 - Figure 13 Cable Entry Points

Model X40Model X40 Instruction Manual Rev. 3.4 Page 24 of 65b. J1 should come wired and connected to the controller from the factory. Ensure that J1 i

Page 25 - NEU (L2)

Model X40Model X40 Instruction Manual Rev. 3.4 Page 25 of 65PoleU-boltsU-boltsFigure 23 Typical NEMA7 with TransceiverTable 1 X40 Model 100 Terminal B

Page 26

Model X40Model X40 Instruction Manual Rev. 3.4 Page 26 of 653. Ensure that the two rotary switches on the Model 100 Terminal Board are set to the Modb

Page 27 - MODEL X40-32-N7

Model X40Model X40 Instruction Manual Rev. 3.4 Page 27 of 65CAUTIONThe cable used to connect to the terminals of the X40-32-N7 must be rated for amini

Page 28 - Figure 19 N7 Controller PCA

Model X40Model X40 Instruction Manual Rev. 3.4 Page 28 of 653.0 I/O Connections3.1 I/O Module InstallationNOTEModule installation limits are as follow

Page 29

Model X40Model X40 Instruction Manual Rev. 3.4 Page 29 of 653.2 Analog 4-20mA Sensor Inputs (DA-4)Connect the 4-20mA gas sensors to DA-4 4-20mA input

Page 30 - RS-485 Master Port

Model X40Model X40 Instruction Manual Rev. 3.4 Page 30 of 654-20mAINPUTCOMMMSDLSDSensor 2Sensor 1Sensor 3Sensor 4Figure 30 Model DA-4 4-20mA Input Mod

Page 31 - U-boltsU-bolts

Model X40Model X40 Instruction Manual Rev. 3.4 Page 31 of 65CONTACTINPUTCOMMMSDLSDNO NCCOMRelay ContactsInput 4Input 3Input 1Input 2There are four rel

Page 32

Model X40Model X40 Instruction Manual Rev. 3.4 Page 32 of 654-20mAOutputCOMMMSDLSDOutput 4Output 3Output 1Output 2There are four4-20mA outputs oneach

Page 33

Model X40Model X40 Instruction Manual Rev. 3.4 Page 33 of 65Module Channel # Decimal HexModuleChannel #DecimalHex413141516164 A4 829303132168 A8NOTETh

Page 34 - 3.1 I/O Module Installation

Model X40Model X40 Instruction Manual Rev. 3.4 iv6.0 Modbus™ Slave Communications Port...

Page 35

Model X40Model X40 Instruction Manual Rev. 3.4 Page 34 of 65NOTEExternal devices attached to the RL4 outputs must require a tool to access their wirin

Page 36 - 3.3 Dry Contact Inputs (DI-4)

Model X40Model X40 Instruction Manual Rev. 3.4 Page 35 of 65NOTEThe only Modbus™ capable Detcon sensors that may be used with the X40 are Model 100,Mo

Page 37

Model X40Model X40 Instruction Manual Rev. 3.4 Page 36 of 65Modbus at the Modbus address assigned to the transceiver enabling analog inputs to be conf

Page 38 - 4-20 mA Signal

Model X40Model X40 Instruction Manual Rev. 3.4 Page 37 of 65SW2MSDSW3LSDSW1RF ChannelModbus AddressFigure 36 CX/CXT Wireless TransceiverThe CXT Slave

Page 39

Model X40Model X40 Instruction Manual Rev. 3.4 Page 38 of 65The 4-20mA signals from the sensors are communicated by the CXT Slave Controller to the X4

Page 40 - 3.6 RS-485 Serial Gas Sensors

Model X40Model X40 Instruction Manual Rev. 3.4 Page 39 of 653.11 General Installation Wiring Notes Follow generally accepted guidelines for RS-485 se

Page 41 - RS-485 VDC

Model X40Model X40 Instruction Manual Rev. 3.4 Page 40 of 654.0 Secure Digital CardNOTEEnsure that power is turned off to the X40 before installing or

Page 42 - WIRELESS

Model X40Model X40 Instruction Manual Rev. 3.4 Page 41 of 655.0 System Configuration5.1 X40 Controller Setup1. The PROG switch is used to enter the me

Page 43 - Modbus Address

Model X40Model X40 Instruction Manual Rev. 3.4 Page 42 of 654. Swipe the ENTER marker to initiate the search. The X40 controller will perform an incre

Page 44

Model X40Model X40 Instruction Manual Rev. 3.4 Page 43 of 65 The ENTER marker will save the selected value and return to the flashing cursor.3. If th

Page 45 - 3.12 Initial Start-Up

Model X40Model X40 Instruction Manual Rev. 3.4 vFigure 24 Model 100 Terminal Board Rotary Switches...

Page 46 - 4.0 Secure Digital Card

Model X40Model X40 Instruction Manual Rev. 3.4 Page 44 of 65 The ENTER marker will select the function indicated by the flashing cursor The markers

Page 47 - 5.0 System Configuration

Model X40Model X40 Instruction Manual Rev. 3.4 Page 45 of 65 Silenceable or Non-SilenceableNOTEIt is generally recommended to set the FAULT relay as

Page 48 - 5.2.2 Setup Channel Data

Model X40Model X40 Instruction Manual Rev. 3.4 Page 46 of 65LEDꞌs. After the LED test, the controller initiates a test for the external reset switch

Page 49 - 5.2.3 Set Channel Alarms

Model X40Model X40 Instruction Manual Rev. 3.4 Page 47 of 6510. A swipe over the ENTER marker will select the field indicated by the arrow prompt and

Page 50

Model X40Model X40 Instruction Manual Rev. 3.4 Page 48 of 656.0 Modbus™ Slave Communications PortA Modbus™ RTU master can poll the slave port on the X

Page 51 - 5.2.6 System Diagnostics

Model X40Model X40 Instruction Manual Rev. 3.4 Page 49 of 65Reading RegisterCurrent gas reading of the channel assigned to the register.Status Registe

Page 52 - 5.2.7 Time and Date

Model X40Model X40 Instruction Manual Rev. 3.4 Page 50 of 657.0 Remote Alarm Reset/Acknowledge Switch Installation1. Mount the reset switch on the bot

Page 53 - 5.2.8 View TWA and Peak

Model X40Model X40 Instruction Manual Rev. 3.4 Page 51 of 658.0 Troubleshooting GuideUnit will not power upVerify correct AC or DC voltage selection.V

Page 54 - 6.1 Modbus™ Register Map

Model X40Model X40 Instruction Manual Rev. 3.4 Page 52 of 658.2 Replacement of the NEMA 4 Drop-In Display AssemblyThe NEMA4 enclosures come with a ‘Dr

Page 55

Model X40Model X40 Instruction Manual Rev. 3.4 Page 53 of 659.0 Customer Support and Service PolicyDetcon HeadquartersShipping Address: 4055 Technolog

Page 56 - MOMENTARY

Model X40Model X40 Instruction Manual Rev. 3.4 viThis page left intentionally blankShipping Address: 4055 Technology Forest Blvd., The Woodlands Texas

Page 57 - 8.0 Troubleshooting Guide

Model X40Model X40 Instruction Manual Rev. 3.4 Page 54 of 6510.0 Warranty NoticeDetcon Inc. warrants the X-40 Integrated Alarm and Control System to b

Page 58 - Drop-In Display Assembly

Model X40Model X40 Instruction Manual Rev. 3.4 Page 55 of 6511.0 Appendix11.1 SpecificationsSystem SpecificationsCapacity: 32 I/O ChannelsSensor Input

Page 59

Model X40Model X40 Instruction Manual Rev. 3.4 Page 56 of 6511.2 Hexadecimal TableTable 5 Hexadecimal Conversion TableID#MSDLSDID#MSDLSDID#MSDLSDID#MS

Page 60 - 10.0 Warranty Notice

Model X40Model X40 Instruction Manual Rev. 3.4 Page 57 of 6511.3 UtilitiesCAUTIONContact a Detcon representative prior to changing any settings in thi

Page 61 - 11.0 Appendix

Model X40Model X40 Instruction Manual Rev. 3.4 Page 58 of 65Device Type ValueThe Device Type values available are 100, 700, 600 (Detcon serial sensor

Page 62 - 11.2 Hexadecimal Table

Model X40Model X40 Instruction Manual Rev. 3.4 Page 59 of 6511.3.2 Set RF Silence and RF Sleep (Wireless Function Only)The Set RF Silence and RF Sleep

Page 63 - 11.3 Utilities

Model X40Model X40 Instruction Manual Rev. 3.4 Page 60 of 65recommended value should be 25%. The blue LED on the controller will be activated and begi

Page 64

Model X40Model X40 Instruction Manual Rev. 3.4 Page 61 of 65The Set COMM Baud Rates menu displays the current baud rate settings for COMM1 (master) an

Page 65 - 11.3.3 Set Low Battery Alarms

Model X40Model X40 Instruction Manual Rev. 3.4 Page 62 of 652. These values can be changed by swiping the magnet over the markers of the up or down ar

Page 66 - 11.3.7 Set COMM Baud Rates

Model X40Model X40 Instruction Manual Rev. 3.4 Page 63 of 6511.4 Spare Parts and Wireless AccessoriesPart Number Spare Parts360-ML1000-024 Power Suppl

Page 67 - 11.3.9 Display Settings

Model X40Model X40 Instruction Manual Rev. 3.4 Page 1 of 651.0 Introduction1.1 FeaturesThe Detcon X40 controller (Figure 1) is a multi-channel gas det

Page 68

Model X40Model X40 Instruction Manual Rev. 3.4 Page 64 of 6511.5 Revision LogRevision Date Changes made Approval0.0 02/07/2011 Initial Release. LU0.1

Page 69 - Part Number Spare Parts

Model X40Model X40 Instruction Manual Rev. 3.4 Page 65 of 65Shipping Address: 4055 Technology Forest Blvd., The Woodlands Texas 77381Mailing Address:

Page 70 - 11.5 Revision Log

Model X40Model X40 Instruction Manual Rev. 3.4 Page 2 of 651.2 LCD Main Display FunctionThe main display is an 11/4" x 6" backlit LCD that i

Page 71

Model X40Model X40 Instruction Manual Rev. 3.4 Page 3 of 65The analog sensors and analog field devices interfaced to the I/O modules communicate with

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