Detcon MCX-32-N1P Instruction Manual

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Model MCX-32-N1P
Model MCX-32-N4X
Gas Detection Controller
Operator’s Installation and Instruction Manual
Covers all Model MCX-32 Control Systems
DETCON, Inc.
4055 Technology Forest Blvd.,
The Woodlands, Texas 77381
Ph.281.367.4100 / Fax 281.298.2868
www.detcon.com
February 15, 2013 • Document #3624 • Revision 2.3
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Summary of Contents

Page 1 - Model MCX-32-N4X

Model MCX-32-N1PModel MCX-32-N4XGas Detection ControllerOperator’s Installation and Instruction ManualCovers all Model MCX-32 Control SystemsDETCON, I

Page 2

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 4 of 492.0 Installation (N1P Enclosure)2.1 Mounting and Cable InstallationThe Model MCX-32-N1

Page 3 - Table of Contents

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 5 of 4924VDCGROUNDVAC (L1)NEU (L2)I ONC3AWMS1C03240V- 10000I ONC3AWMS1C03240V- 10000I ONC3AW

Page 4 - Table of Figures

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 6 of 493.2 Power ConnectionsThe Model MCX-32-N4X controller can be powered by 110/220VAC, 20-

Page 5 - List of Tables

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 7 of 49AB+RS-485 VDCPORT1 OutABRS-485AB+RS-485 VDCPORT2 OutFigure 4 RS-485 Wiring Terminals

Page 6

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 8 of 494-20mAINPUTCOMMMSDLSDSensor 2Sensor 1Sensor 3Sensor 4Figure 6 Model DA-4 4-20mA Input

Page 7 - 1.0 Introduction

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 9 of 49The 4-20mA signals from the sensors are communicated by the DA-4 modules to the contr

Page 8 - 1.2.2 Communication Ports

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 10 of 49The state of the contact outputs from field devices are communicated by the DI-4 modu

Page 9 - 1.3 Programming Configuration

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 11 of 49As an example, assume all 64 channels from the MCX-32 have sensors configured to the

Page 10 - Installation (N1P Enclosure)

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 12 of 49Details screen.After identifying the correct port and address for the AO-4 module, th

Page 11 - Installation (N4X Enclosure)

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 13 of 49The MCX-32 controller has been configured to have three separate relay banks (Bank1,

Page 12 - 4.0 I/O Connections

Model MCX-32Model MCX-32 Instruction Manual iiThis page left intentionally blank

Page 13 - Model MCX-32

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 14 of 49the corresponding relay, once activated, can be deactivated by pressing the Alarm Sil

Page 14

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 15 of 494.6 Serial Output Gas Sensors (RS-485)Serial output gas sensors can be interfaced di

Page 15 - 4.2 Dry Contact Inputs (DI-4)

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 16 of 49labeled NO1, C1, and NC1 for the NO-COMM relay, and NO2, C2, and NC2 for the FAULT re

Page 16

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 17 of 49files for data logging. Data is recorded onto these files which can then be viewed f

Page 17

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 18 of 49Figure 14 Model MCX-32 Main Display ScreenAlong the side of the display are a group o

Page 18

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 19 of 49Figure 15 Channel Details ScreenThe Channel Details screen is used to view or change

Page 19

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 20 of 49NOTE:The COMPACT FLASH menu button only appears if a CompactFlash card has beensucces

Page 20 - 4.5 I/O Module Installation

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 21 of 49located at the bottom of the screen, the controller will save the current configurat

Page 21 - 4.7 Auxiliary Relays

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 22 of 49Figure 18 RL-4 Setup ScreenEach RL-4 module consists of four relays. To configure the

Page 22 - 5.0 CompactFlash Card

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 23 of 49and NC – Normally Closed Contact.) These relays may be setup as Energized or De-ener

Page 23 - 6.0 Operation

Model MCX-32Model MCX-32 Instruction Manual iiiTable of Contents1.0 Introduction ...

Page 24 - 6.2 Channel Details Screen

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 24 of 496.3.5 Alarm Test ModeWhen selected, ALARM TEST MODE menu button will simulate alarm c

Page 25

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 25 of 496.3.7 Modbus Utilities ScreenThe Modbus Utilities screen provides the ability to che

Page 26

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 26 of 496.3.8 Alarm Inhibit ScreenThe Alarm Inhibit screen allows the user to inhibit alarms

Page 27 - 6.3.2 RL4 Setup Screen

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 27 of 49Figure 27 Power Management ScreenThe controller has the unique ability to provide a

Page 28 - Figure 18 RL-4 Setup Screen

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 28 of 496.3.10 Display Settings ScreenThe Display Settings screen allows the adjustment of th

Page 29 - 6.3.3 Change Password Screen

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 29 of 49user can also page back and forth to different dates by selecting the buttons on the

Page 30 - 6.3.6 Modbus Address Screen

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 30 of 49stored in these logging files. When selected, a warning window will be displayed (Fig

Page 31 - 6.3.7 Modbus Utilities Screen

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 31 of 49the channel is on or off, the life of the sensor, the range of the sensor, the analo

Page 32 - 6.3.9 Power Management Screen

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 32 of 49ReadingThe Reading is read directly from the sensor or I/O Module, and cannot be chan

Page 33

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 33 of 49Figure 37 Change Range EntryAnalog OutThe Analog Out field is set to ‘ON’ or ‘OFF’.

Page 34 - 6.3.12 Compact Flash Screen

Model MCX-32Model MCX-32 Instruction Manual iv6.3.9 Power Management Screen ...

Page 35 - Figure 32 Events Screen

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 34 of 49Alarm SettingsAll sensors have three alarm settings. These are labeled ‘ALM1’, ‘ALM2’

Page 36 - 7.0 Controller Setup

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 35 of 498.0 Remote DisplayThe Remote Display option affords the ability to connect a remote

Page 37

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 36 of 494. A set of terminal blocks labeled “RS-485” is available for connection to the MCX-3

Page 38 - Figure 36 Gas/Units Entry

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 37 of 49is determined by the settings in the RL4 Setup screen on the main MCX-32 controller.

Page 39 - Figure 37 Change Range Entry

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 38 of 49Figure 44 Remote Display System Configuration ScreenThe System Configuration Screen p

Page 40 - Figure 40 Alarm Bank 2 Select

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 39 of 498.2.2.5 Power Management ScreenThe Remote Display has the ability to monitor the vol

Page 41 - 8.0 Remote Display

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 40 of 499.0 TroubleshootingIf the MCX-32 display does not come on when power is applied to th

Page 42 - 8.2 Operation

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 41 of 492. If I/O Modules are installed in the controller, ensure that the appropriate RS-48

Page 43 - 8.2.1 Channel Details Screen

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 42 of 4910.0Warranty and Customer SupportDetcon HeadquartersShipping Address: 4055 Technology

Page 44 - 8.2.2.4 Restore Defaults

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 43 of 4911.0SpecificationsCapacityUser ConfigurableUp to 64 4-20mA analog or serial inputsIn

Page 45 - 8.3 Remote Setup

Model MCX-32Model MCX-32 Instruction Manual vFigure 24 Modbus Utilities...

Page 46 - 9.0 Troubleshooting

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 44 of 4911.1 Hexadecimal TableTable 4 Hexadecimal Conversion TableID#SW1SW2ID#SW1SW2ID#SW1SW2

Page 47

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 45 of 4911.2 Remote Display RS-485 Register MapThe Characteristics of the Modbus slave port

Page 48 - Warranty and Customer Support

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 46 of 49ModbusRegisterMCX-32Channel DescriptionModbusRegisterMCX-32Channel DescriptionModbusR

Page 49 - 11.0Specifications

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 47 of 49Bit 7Not UsedBit 8Not UsedBit 9Not UsedBit 10Not UsedBit 11Not UsedBit 12Not UsedBit

Page 50 - 11.1 Hexadecimal Table

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 48 of 4911.4 Revision LogRevisionDateChanges madeApproval0.007/20/10Original Release.LU0.108/

Page 51

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 49 of 49LAN ACCESS:The interface can be then be accessed via any web browser (i.e. Internet

Page 52

Model MCX-32Model MCX-32 Instruction Manual viShipping Address: 4055 Technology Forest Blvd., The Woodlands Texas 77381Mailing Address: P.O. Box 8067,

Page 53 - 11.3 Spare Parts

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 1 of 491.0 Introduction1.1 DescriptionThe Detcon Model MCX-32 is a multi-channel gas detecti

Page 54 - 12.0Appendix

Model MCX-32Model MCX-32 Instruction Manual Rev.2.3 Page 2 of 49The number of I/O modules supported by the MCX-32 controller will vary depending on th

Page 55

Model MCX-32Model MCX-32 Instruction Manual Rev. 2.3 Page 3 of 491.2.3 Auxiliary RelaysThe Interface PCA contains two relays that can be configured an

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