Detcon TP-624D User Manual

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INSTRUCTION MANUAL
Detcon Model TP-624D
PGM 1
PGM 2
MODEL TP-624DHOUSTON, TEXAS
FLT 1 2 CAL
MicroSafe H2S Gas Sensor
ALM ALM
TM
TP-624D Hydrogen Sulfide Sensor
This manual covers the following ranges:
0-20ppm, 0-50ppm, and 0-100ppm
DETCON, Inc.
4055 Technology Forest Blvd, Suite 100,
The Woodlands, Texas 77381
Ph.281.367.4100 / Fax 281.298.2868
www.detcon.com
March 10, 2013
• Document #
3532
• Revision
0.4
Page view 0
1 2 3 4 5 6 ... 43 44

Summary of Contents

Page 1 - Detcon Model TP-624D

INSTRUCTION MANUALDetcon Model TP-624DPGM 1PGM 2MODEL TP-624DHOUSTON, TEXASFLT 1 2 CALMicroSafe H2S Gas SensorALM ALMTMTP-624D Hydrogen Sulfide Sensor

Page 2 - Model TP-624D ii

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 6 of 40DensityPlacement of sensors relative to the density of the target gas is such that sensor

Page 3 - Table of Contents

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 7 of 40The more common materials that potentially cause problems with the sensors are as follows

Page 4 - List of Tables

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 8 of 40maintained to provide a solid electrical ground path. If Teflon Tape is used the Sensor m

Page 5 - FLT 1 2 CAL

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 9 of 40NOTE:The Detcon Warranty does not cover water damage resulting from water leaking intothe

Page 6 - 1.2 Modular Mechanical Design

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 10 of 40high voltage lines or other possible sources of induced interference. Separate conduit r

Page 7 - Figure 5 Base Connector Board

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 11 of 402.7 Initial Start UpUpon completion of all mechanical mounting and termination of all fi

Page 8 - 1.3 Relay Outputs

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 12 of 40Initial operational tests are complete. Detcon H2S gas sensors are factory calibrated pr

Page 9 - 2. Installation

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 13 of 403. Operation3.1 Programming Magnet Operating InstructionsThe Operator Interface of the T

Page 10 - Model TP-624D

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 14 of 403.2 Operator InterfaceThe operating interface is menu-driven via the two magnetic progra

Page 11 - 2.4 Mounting Installation

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 15 of 40Software FlowchartdecPGM1/2 (M)mA Output XX.XXSensor Temp XX CVoltage XX.X VDCResistance

Page 12 - 8-32 tapped

Model TP-624DModel TP-624D iiThis page left intentionally blank

Page 13 - Figure 8 Typical Installation

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 16 of 403.3 Normal OperationIn normal operation, the display continuously shows the current sens

Page 14 - Figure 9 Sensor Connector PCB

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 17 of 40concentration is 10ppm for the 0-20ppm range and 25ppm for the 0-50ppm and 0-100ppm rang

Page 15 - 2.7 Initial Start Up

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 18 of 40NOTE 2: If the sensor fails the stability criteria, a“Stability Fault”will be declared a

Page 16 - Section 3.4

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 19 of 403.5.1 View Sensor StatusView Sensor Status displays all current configuration and operat

Page 17 - 3. Operation

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 20 of 40Operating TemperatureThe menu item appears as: “Temp XX C”Serial IDThe menu item appears

Page 18 - 3.2 Operator Interface

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 21 of 40Set AutoSpan Level is used to set the span gas concentration level that is being used to

Page 19 - Software Flowchart

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 22 of 40to scroll “Setting Heater”). After scrolling “Setting Heater”, the sensor will adjust th

Page 20 - 3.3 Normal Operation

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 23 of 40previously existing configuration inputs will have to be re-entered if this function is

Page 21

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 24 of 40The TP-624D contains two Form C alarm relay outputs. These relays can be configured to c

Page 22 - 3.5 Program Mode

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 25 of 40The fault relay can be configured as either latching or non-latching. In non-latching mo

Page 23 - 3.5.1 View Sensor Status

Model TP-624DModel TP-624D iiiTable of Contents1. Introduction ...

Page 24 - 3.5.2 Set AutoSpan Level

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 26 of 403.6.2 Fault Diagnostic/Failsafe FeaturesFail-Safe/Fault SupervisionModel TP-624D MicroSa

Page 25 - 3.5.4 Set Heater Power

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 27 of 40Processor FaultIf the detector has any unrecoverable run-time errors, a “Processor Fault

Page 26 - 3.5.5 Signal Output Check

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 28 of 404. RS-485 ModbusTMProtocolModel TP-624D sensors feature Modbus™ compatible communication

Page 27 - 3.5.8 Alarm 1 and 2 Settings

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 29 of 4003/40014Special #4R/WFunction Dependant on Value06of 40006 (See Special RegisterTable)03

Page 28 - 3.5.9 Fault Settings

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 30 of 405. Service and MaintenanceCalibration FrequencyIn most applications, monthly to quarterl

Page 29 - 3.6 Program Features

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 31 of 40Replacement of Transmitter Modulea) Remove the junction box cover and remove the Transmi

Page 30

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 32 of 406. Troubleshooting GuideRefer to the list of Failsafe Diagnostic features listed in Sect

Page 31

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 33 of 40Stability FaultProbable Causes: Failed Sensor, empty or close to empty Cal Gas Cylinder,

Page 32 - Table 3 Modbus Registers

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 34 of 40Restore Factory Defaults - This will clear the processor’s memory and may correct proble

Page 33

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 35 of 407. Customer Support and Service PolicyDetcon HeadquartersShipping Address: 4055 Technolo

Page 34 - 5. Service and Maintenance

Model TP-624DModel TP-624D ivList of FiguresFigure 1 Sensor Assembly Front View ...

Page 35

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 36 of 408. TP-624D Sensor WarrantyH2S Sensor WarrantyDetcon Inc. warrants, under normal intended

Page 36 - S Sensor

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 37 of 409. Appendix9.1 SpecificationsSensor Type: Continuous diffusion/adsorption typeCHEMFET So

Page 37

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 38 of 40Operating Humidity: 5-100% RH (Non-condensing)Operating Pressure: Ambient ± 10%Air Veloc

Page 38

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 39 of 409.2 Spare Parts, Sensor Accessories, Calibration EquipmentPart Number Spare Parts926-015

Page 39

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 40 of 409.3 Revision LogRevision Date Changes made Approval0.0 6/21/2010 Initial Release LBU0.1

Page 40 - 8. TP-624D Sensor Warranty

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 1 of 401. Introduction1.1 DescriptionDetcon Model TP-624D hydrogen sulfide sensors are non-intru

Page 41 - 9. Appendix

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 2 of 40Principle of OperationMethod of detection is by diffusion/adsorption. Air and H2S diffuse

Page 42

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 3 of 40The transmitter module includes four LED status indicators (see Figure 3). These indicato

Page 43

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 4 of 401.3 Relay OutputsThe TP-624D includes three 5A Form C relay outputs. Two of these relays

Page 44 - 9.3 Revision Log

Model TP-624DTP-624D Instruction Manual Rev. 0.4 Page 5 of 402. Installation2.1 ATEX Operational Guidelines for Safe Use1. Install sensor only in area

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