Detcon IR-642 User Manual

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Detcon MicroSafe
IR-640 Carbon Dioxide Sensor (0-5%CO2)
IR642 Carbon Dioxide Sensor (10%-100%)
Operator’s Installation & Instruction Manual
November 26, 2007 • Document #2196 • Version 6.4
CAUTION:
Before operating the Model IR-640/IR-642 sensor, read this manual thoroughly and verify that
the configuration of default factory settings are appropriate and correct for your application.
The settings include: relay contact outputs (section 3.5.5d), alarm settings (section 3.5.5e and
3.9), and RS-485 ID (section 3.5.5f and 3.12).
detcon inc.
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Summary of Contents

Page 1 - Detcon MicroSafe

Detcon MicroSafe™IR-640 Carbon Dioxide Sensor (0-5%CO2) IR642 Carbon Dioxide Sensor (10%-100%) Operator’s Installation & Instruction ManualNovembe

Page 2 - Table of Contents

Consideration should be given to easy access by maintenance personnel as well as the consequences of close prox-imity to contaminants that may foul th

Page 3 - 3.0 DESCRIPTION

tact outputs: NO = Normally Open; NC = Normally closed (see figure 3).Note: If a voltage signal output is desired in place of the 4-20mA output, a 1/4

Page 4 - Gas Sensor

g) Replace the plug-in control circuit and replace the junction box cover.3.5.6 Remote Mounting ApplicationsSome sensor mounting applications require

Page 5 - 3.1 PRINCIPLE OF OPERATION

Material Requirements* Detcon PN 3270 MicroSafe™ Programming Magnet* Digital volt/ohm meter.3.6.2 Programming Magnet Operating InstructionsOperator in

Page 6 - Output Response Curve

than 30 seconds, the sensor will return to its normal operating condition.3.6.3 Initial Operational TestsAfter a warm up period has been allowed for,

Page 7 - 3.4.2.2 Span Adjustment

fault mode which will cause the display to alternate between the sensor’s current status reading and the calibra-tion fault screen which appears as:

Page 8 - 3.5 INSTALLATION

Span calibration is complete.3.7.3 Additional Notes1. Upon entering the calibration menu, the 4-20 mA signal drops to 2 mA and is held at this level

Page 9 - Personnel Exposure

3.9.1 Alarm LevelsBoth alarm 1 and alarm 2 levels are factory set prior to shipment. Alarm 1 is set at 20% of full-scale range; alarm 2at 60% of full-

Page 10 - 3/4" NPT

If during calibration the sensor circuitry is unable to attain the proper adjustment for zero or span, the sensor willenter into the calibration fault

Page 11 - Figure #4

to the RS-485 ID number would require the sensor housing to be opened, thus declassification of the area wouldbe required. See section 3.5.4-f for det

Page 12

Table of Contents3.0 Description3.1 Principle of Operation3.2 Application3.3 Specifications3.4 Operating Software3.5 Installation3.6 Start-up3.7 Calib

Page 13 - Material Requirements

Bit 6 1-Alarm 1 is ascending 0-Alarm 1 is descendingBit 5 1-Alarm 1 is normally energized 0-Alarm 1 is normally de-energizedBit 4 1-Alarm 1 is latchin

Page 14 - Figure #7

adjust screw located beneath the metallic face plate. The adjustment location is marked “CONTRAST”. See figure 7for location.3.13 OPTICAL SENSOR REPL

Page 15

2. Verify required DC power is applied to correct terminals.3. Swap with a known-good transmitter to determine if transmitter is faulty.Bad 4-20 mA ou

Page 16 - 3.9 PROGRAMMING ALARMS

3.16 WARRANTYDetcon, Inc., as manufacturer, warrants each NDIR optical plug in sensor (part no. 370-365878-111 or 370-287724-232), for a pro-rated fi

Page 17 - Calibration Fault

Detcon Model IR-640/IR-642 Carbon Dioxide Sensor PG.24NORMALOPERATIONCALIBRATIONPGM1 (3) PGM2 (3)PGM1 (M) PGM2 (M)PGM1 (3)SET ALM1 @ ##%INCDECPGM1

Page 18

3.0 DESCRIPTIONDetcon MicroSafe™ Model IR-640, carbon dioxide gas sensors are non-intrusive “Smart” sensors designed to detectand monitor CO2gas in a

Page 19

3.0.2 Microprocessor Control CircuitThe control circuit is microprocessor based and is packaged as a plug-in field replaceable module, facilitating e

Page 20 - 3.12 DISPLAY CONTRAST ADJUST

The sensors are packaged in a cast metal explosion proof enclosure. The enclosure is fitted with a threaded coverthat has a glass lens window. Magneti

Page 21 - 3.14 TROUBLE SHOOTING GUIDE

3.2 APPLICATIONModel IR-640/IR-642 MicroSafe™ sensors are designed to detect and monitor CO2gas in ambient air. Minimum sen-sitivity and scale resolu

Page 22 - 3.15 SPARE PARTS LIST

T50 < 15 seconds; T90 < 35 secondsClearing Time90% < 35 secondsRepeatability± 3% FSRange0 - 0.3/0.5/1/2/3/5% withthe IR-6400-10/0-25/0-50/0-1

Page 23 - OFTWARE FLOW CHART

3.4.3 Program ModeThe program mode provides a program status menu, allows for the adjustment of alarm set point levels, and theselection of the calib

Page 24 - OPERATION

22 3A 16 10A20 5A 14 20A18 7A 12 25AThe RS-485 (if applicable) requires 24 gauge, two conductor, shielded, twisted pair cable between sensor and hostP

Related models: IR-640

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